Diamond tooling
Audio for slide 2 (mp3 |6|KB)
This photo shows the metal bond diamond segments suitable for use on the disc shown above.
The smoothness of the surface finish on the floor is determined by how fine or coarse the diamond grit is.
A small grit size will produce a finer scratch pattern and increase the life of the segment.
A large grit size will have the opposite effect.
The smoothness of the surface finish on the floor is determined by how fine or coarse the diamond grit is.
A small grit size will produce a finer scratch pattern and increase the life of the segment.
A large grit size will have the opposite effect.
Audio for slide 7 (mp3 |6|KB)
This rule applies in general because hard concrete tends to produce fine, powdery dust, which is not very abrasive.
As a result, it doesn't help to wear down the binding material in the segment and expose new diamonds to perform the cutting action.
In some cases, if the bond is too hard, the segment may stop grinding altogether and start to glaze over as it overheats.
So you need to use softer bond that will open up more easily to keep the diamond grit working.
As a result, it doesn't help to wear down the binding material in the segment and expose new diamonds to perform the cutting action.
In some cases, if the bond is too hard, the segment may stop grinding altogether and start to glaze over as it overheats.
So you need to use softer bond that will open up more easily to keep the diamond grit working.
Audio for slide 10 (mp3 |6|KB)
However, given the fact that the grinding process normally only deals with the surface layers (often the top 5 mm or so), the surface condition of the concrete is often far more important than its compressive strength.
For example, a highly burnished surface, caused by over-trowelling of the wet concrete, can make the surface very smooth and behave like hard concrete.
On the other hand, a rain-damaged or shot blasted surface will produce more gritty, sandy dust, and so behave more like soft concrete.
For example, a highly burnished surface, caused by over-trowelling of the wet concrete, can make the surface very smooth and behave like hard concrete.
On the other hand, a rain-damaged or shot blasted surface will produce more gritty, sandy dust, and so behave more like soft concrete.
Audio for slide 11 (mp3 |6|KB)
In the end, the best way to select the right tooling for a particular slab is to look up the table supplied by the manufacturer and make an educated guess, based on the type of material you're removing and the manufacturer's suggestions.
Then you should see how the segments go, and inspect them regularly while you're working.
You may need to change the segments if they are wearing too quickly or not wearing enough.
For more information on diamond tooling and hints on how to select the right tooling for the job, go to the Floorex website and download: 'What is diamond grinding?'
Then you should see how the segments go, and inspect them regularly while you're working.
You may need to change the segments if they are wearing too quickly or not wearing enough.
For more information on diamond tooling and hints on how to select the right tooling for the job, go to the Floorex website and download: 'What is diamond grinding?'
Learning activity
Audio 12 (mp3 |6|KB)Watch the video clip produced by Worx+ at:
'Worx+ Diamond tools - Thick epoxy and levelling compound removal'
Then go to the following page on the Worx+ website:
Use the subcategories or filter buttons in the left hand menu to see the different types of diamond segments available for grinding.
Now have a look at some of the other types of diamond tooling supplied by All Preparation Equipment at:
Click on the menu link 'Diamond tooling' (in the top line of links) to see the range of products available.
Name three different types of tooling suitable for concrete grinding.
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